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Can someone explain these brake canister bolts to me?

daschae

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Ok, made it from Barstow to Chandler! Average speed was about 45mph! Longest hottest drive ever! So Truck 1 everything functions as it should BUT when I shut it off, it wont fire again. It will crank and if I hit it with ether while someone is pumping the primer it starts again. Truck 2 is another story. Not all the cans were caged, and without air the spring brake would hold the truck. Charged with air from the front truck, it releases the spring brake. Didnt have any run ins with the law. The nut for the steering arm came off the truck 2 so it got a little harder to drag around corners. Plan is to sell truck 1 right away, gotta figure out why it runs fine but wont start without ether. Thanks for all the input pre-trip you guys!
 

Floridianson

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A wrecker can not just cage and go every tow. This is reserved for really bad wrecks that are usually just towed to a safe area and loaded on a trailer.

On a modern truck the air brakes are separated into the primary and secondary system. The primary system works the rear brakes and the secondary system works the front brakes.

What they do is air up the truck from the tow truck, this is usually accomplished by tying into one of the unused tank fittings, this allows the tow truck to release the spring brakes. They them tie into the primary system using a plug that is already on the truck. If they are towing a tractor trailer they can bypass the primary tractor brakes and simply use the trailer brakes.

This is an over simplification of how they do it. The same procedure has been explained to me by experienced heavy wrecker operators on both coasts.

For safety's sake you do not want to cage the spring brakes. This can Lear to a run away truck. It is safer to have the spring brakes apply and stop the vehicle.

I know at the direction of law enforcement and under escort they can do a lot of things to get traffic moving.
With the proper license, bonded and insurance they can tow the caged trucks to be repaired as I have ordered it done along with the permission of the DOT officer at the scales or where the truck had problems. In Va. most of the officers and DOT were easy to deal with as long as you showed them respect that and dealing with them on almost every day. Before I got away from the trucking mess was in charge of 57 OTR trucks in the shop and field. Most of the trucking was done within 100 miles from the shop.
This thread took a turn when I called out 98g for miss information he was giving. It got turn around to make it sound like I said to cage good cans. Then into a what can be towed thread. Bet most that have towed a truck behind them to recover a truck but lack the correct insurance.
I am will to bet 100 dollars that 98G does not have the proper paper work, bonding and insurance to recover a tow like he advertises.
I don't like to put anyone down without knowing how much time they have spent in the heavy trucking field. I have been in trucking since 1980 and the military stuff since 2006.

If the caged brake is out of service because of a leaking diaphram in the emergency side then the air line leading to it from the chassis would have to be plugged to maintain the air in the rest of the brake system on both vehicles. Safest solution is either to resolve the air leak prior to departure or load the disabled truck on a trailer and these concerns can be addressed at home station.
Correct. I said that in my post that the can would need to be cut off from the system. Something no one else said. Most of us have been doing something related to trucking for a long time and will do what ever we have to the best and safest way we can.

Glad you did get your trucks figured out now learn as much as you can and get seat time. When you reach a million miles or more like some of us let us know.
 
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98G

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This thread took a turn when I called out 98g for miss information he was giving.


I am will to bet 100 dollars that 98G does not have the proper paper work, bonding and insurance to recover a tow like he advertises.
I don't claim to have any special bonds, insurance, or licenses. I make this explicitly clear.

If I've given misinformation please be specific. I'm willing to learn.

I have in the past held a class A cdl with hazmat. I didn't suddenly forget everything when my license changed.
 

Floridianson

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While towing one truck with the other THERE IS NO REASON TO CAGE THE BRAKES!

Hook up service brake air, and emergency brake air, AND LEAVE THE BRAKES UNCAGED. This way if something goes wrong, you still have your spring brakes applied . Otherwise if something goes wrong the towed vehicle has no brakes.

Caged or uncaged we still have the service brake.
Yea the thing is nit picky about the cage bolt but I have never seen one fall out.
You me and any one else should not be doing recovery without the proper bonding, insurance and truck. Has it been done bet so. Would I say I have done it for any one else . NO. Would I say I have done it to one of my own 30 military trucks. I don't recall if I did or not as I am getting too old and memory is failing if anyone is reading this.
No worries I am done with this thread.
 

98G

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James, I realize you think I have no idea what I'm talking about. To the point that you've ignored what I've posted. I'm going to post this for the benefit of people reading this who are not familiar with air brake systems.

When the pressure in an airbrake system falls below a set minimum value, the spring brakes engage and the vehicle stops whether you want to or not. This makes it "fail safe".

When you install cage bolts in an air brake system, and then the air pressure falls to zero, the vehicle has no brakes at all (besides maybe a hand cable) and the vehicle continues until acted on by an outside force, frequently with catastrophic results. What you've done is make an inherently safe system a single point of failure.

I see people routinely install cage bolts anytime they tow an airbrake vehicle. Most of the time you'll get away with it, because the service brakes won't fail. All it takes is one failure though...one failed compressor and you have a potentially runaway truck.

When is the last time I removed a cage bolt that was apparently there for no reason whatsoever? Less than 2 weeks ago.....
 

Artisan

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http://tow411.yuku.com/topic/42216/question-on-air-brakes?page=2#.VWz3l2x_nmI. Sorry just had to show what the big boys say about caging and that they do it.


Arte Johnson, from Rowan and Martins Laugh-In used to say; Verrrrrry Interrressstinggg...

I just glanced at the above link and found this lil nugget;

"snip...but for the ones that have air to release and have spring suspension I cut down a set of caging bolts to 3 inches and spot welded the lock nuts for easy use, just release the brakes pop them in and reset the brakes to hold them."


I am not sure why he is cutting things, seems to me you could just run up the nut
and weld it in place. So long as the engine and air system works why not?
Insto-Cageo............ yes?
 

98G

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A couple of things come to mind about the difference in towing our 5tons vs what the big wrecker guys are doing.

First off, they're towing a dead truck. Frequently we're towing a fully operational truck. Our goal is to get 2 trucks moved with one driver.

Secondly, they're towing lifted. We're flat towing.

Thirdly, we have a much easier access to the air system on the towed truck. Those front glad hands are a godsend. Fully connected with all valves open and the towing truck's guages reflect what is going on in the entire combined air system between the 2 trucks. One brake pedal applies the service brakes on all axles of both the towed and the towing vehicle. Set the park brake on the towing vehicle and the spring brakes engage on the towing vehicle and the towed vehicle. God forbid, have the towed vehicle break loose and snap the emergency brake air line and the spring brakes apply.
 

Artisan

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I found that intel;

"Tighten nut until 2½-2¾ inches of the release stud remains above the nut. Spring
brake is then fully caged.
"

 

m16ty

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You'll know when they are fully caged, just turn the nut until you can't anymore. A 3/4" ratchet wrench works great for this, a extra deep well socket would be even better.
 

Floridianson

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James, I realize you think I have no idea what I'm talking about. To the point that you've ignored what I've posted. I'm going to post this for the benefit of people reading this who are not familiar with air brake systems.

When the pressure in an airbrake system falls below a set minimum value, the spring brakes engage and the vehicle stops whether you want to or not. This makes it "fail safe".

When you install cage bolts in an air brake system, and then the air pressure falls to zero, the vehicle has no brakes at all (besides maybe a hand cable) and the vehicle continues until acted on by an outside force, frequently with catastrophic results. What you've done is make an inherently safe system a single point of failure.

I see people routinely install cage bolts anytime they tow an airbrake vehicle. Most of the time you'll get away with it, because the service brakes won't fail. All it takes is one failure though...one failed compressor and you have a potentially runaway truck.

When is the last time I removed a cage bolt that was apparently there for no reason whatsoever? Less than 2 weeks ago.....
I know you are tying to explain the workings of a working truck when we are driving it. The post thread he was going to tow his truck with another truck.
Yes that system is set up so if all else fails the spring brakes will stop the truck when the air pressure drops. Our safety net so to speak.
When we tow a truck that is a different story. Now as I have said we tow are trucks with our other military trucks. Is this correct? I am not going to say but it is being done. As I posted the big boys do cage if and when they feel it needs to be caged. If you read the link one driver likes to cage just because he feels there is a problem with the tow holding air so he cages all the cans so they do not engage while he is in tow even if the cans are good.
It would be up to you if you do not feel that you want to cage the bad cans and tow then call for a trailer as this will be cheaper than a large rotator wrecker.
If I was to decide to tow then I myself would cage the bad one and hope I don't loose another while in tow.
Just for a little more schooling when we go to get a military truck with air brakes this is what I think should be done. Do what ever you do to prepare for tow like pull axles/ drop drive line and transfer case in neutral. After hooking up the tow bar/ chains and light bar hook up the emergency air and air up the tanks. lesion for air leaks. Now release the spring brake and same thing lesion for air leaks anywhere plus all 4 cans real well. If one or more is leaking then we need to cage them and block off that air supply. As said before the best way is to remove the air line from the block and put a plug in it. If no air leaks are found then we go to the next step. Don't hook up the service air to the front of the tow. We know the emergency is holding but we need to check the service. With the tow charged and spring brakes released we are ready to tow pull the tow maybe 10 to 15 feet without the service air hook up just to see if she will roll ok. If so then we hook up the emergency air line from the tow truck to the tow service and this is like putting on the service brakes. Lession for air leaks in the service brake cans. Then try and pull the tow and the brakes should be locked up just like you hit the brake peddle in the tow. If it is locking up that is what we want to see so now we disconnect the emergency from the service line and put it back to where it should be emergency to emergency. Hook up service to service.
I still believe a military tow truck should be the best pick for towing a military truck. But sometimes we do what we do.
The good thing about the military trucks is we can supply service air and engage the brakes of the tow to help us stop. The civi trucks do not do this.Tthey can air up the tow to release the cans but just have a much larger truck to help with the stop.
I did not mean for this to be a pissing match just wanted to get the new boy informed as what he was looking at right now and what he might have to do to get the two trucks home.
The rest of the schooling he is just going to have to ask a lot of questions and read and drive.
Can we tow with the cans cage I feel like it can be done safe but as said without the right truck ,insurance, hook insurance, lights and such well I don't anymore and hope never to do it again. Make your own call but be careful.
As said never drive a truck with any cans caged only tow.
 
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Floridianson

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While towing one truck with the other THERE IS NO REASON TO CAGE THE BRAKES!

Hook up service brake air, and emergency brake air, AND LEAVE THE BRAKES UNCAGED. This way if something goes wrong, you still have your spring brakes applied . Otherwise if something goes wrong the towed vehicle has no brakes.

I'm in Tucson, not far from you. I have the appropriate air lines and the appropriate towbars and safety chains for your upcoming recovery. Come by and I'll demonstrate the safe way to set up to flat tow one 5ton with another, no charge....
Ok I see what I did and I quoted on the wrong post of yours. First you caped like you were shouting and the last line says ( Otherwise if something goes wrong the towed vehicle has no brakes. That statement you forgot to put it would have no backup braking by way of the spring brakes.
So ok this round and round was not needed. As I said in one of my posts a truck can be towed with caged brakes and if the correct tuck is used then there is no problem. You were correct we do need the spring brakes if we are driving the truck. The worse thing to happen would be we go get a piece of crap truck test everything like I said above but something major happens when in tow. Not with the tow truck as it should and must be in good working order before we leave the yard. If you don't have the weight or the power when the towed vehicle spring brakes get jammed on it's not going to be good. That is why one driver said he cages all the cans so that does not happen no matter what. Now I would never say we cage any or all cans and go for a thousand mile recovery in the wrong military truck but If I was only going 100 miles and it was my home state then no problem. Some states might limit the miles a truck could be carried to be repaired but I would bet that trucks have been carried farther than that as I have never seen a new big rotator wrecker pulled over when in tow. When you spend 250k and more on a wrecker you treat them better than the wife or the dog. No worries I know you are not new to trucking I just knew the OP was going to go tow those trucks no matter what we said and just was trying to get him just enough info so he could do it
 
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