I haven't read this post in a long time, but I have to laugh. I understand the increase in amperage, but I think that only applies if one is trying to us 12v to spin up something 24v. I could be wrong tho. Having had to replace both my front and rear harnesses on my deuce, I know the wires are plenty stout enough to handle anything a 12v system can draw. My Jeep has smaller gauge wires for lighting and such, just larger gauge for wiper motors and such. I think I have double 00 gauge wires for positive and negative battery cables, the joys of once working at a truck shop. Both connect directly to the starter. Since I have a gasser, I don't have to overcome all that compression load of a multifuel. I've already looked into converting my deuce to 12v to keep replacement parts cheap. 24v bulbs themselves cost big $$$.. Besides running an 12v alternator, switching to a 12v starter, and putting and internally resistance ignition coil in the distributor housing and removing the dropdown resistor in the coil. I'll just have mechanical gauges to run. Unless the engine has electronic controls on it, it doesn't care what the voltage is. The stepdown resistor in the distributor dropped the voltage from 24v to 6v, that explains some of the problems with it. I would love to keep my deuce 24v, but my finances just wont allow it. I'll spend the big $$ upfront to convert it, then work with the residual savings over the years. Replacing a 12v headlight is much cheaper than a 24v one. Hopefully, I'll get my deuce in Florida before the end of the year.
Marcus