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Fuel pump installation advice and tips, tricks to bleed fuel lines.

tbeson

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South Carolina
I have searched the forum for any tips, tricks on the fuel pump installation. Not having much luck. I purchased 1998 M1123 with 6.5 L diesel, no fuel pump in the truck when picked up. New pump is back in, push rod, and hoses., Any advice, tips, or tricks on getting the pump up and working? Fuel system bled?
 

Milcommoguy

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You're waiting around for advice on how to get the pump working... LOL after changing?? You did all the hard stuff and if comfortable with that ???

Now the question is why no pump, what else is missing, how long was it sitting, last time it ran?? on and on. Gets to be a crap shoot... but if one feels lucky, and disregards the other systems like "start box & glow plugs" try and start it... going easy on the start part. Could check for fuel flow at the water separator hose, then close that off and crack an injector line to see if one get a dribble. This whole "first start" can be & has a lot of variables or steps to assure a success. Feeling lucky ? Crank it over, wait a little crank again not to overload starter or battery.

Having just picked one up (famous last words) A new pump is a good feeling till it sucks up the 20-30 years of crap. IMO I would go thru the whole fuel system or at least get eye's on the inside tank looking for dirt, algae and crud in general. Then R&R the fuel filter elements.

Lately fuel headache are more and more common on recent sales. AND I don't trust anything or anybody at this point. I'am, is the gun half loaded ?? kinda guy.

If I just purchased one and before getting all excited to go for a spin...I would look closely at the fuel system. Simple stuff to light pain in the butt LOL to drop it and refresh / clean or replace all the bits that go with it. Once done... shouldn't ever have to revisit it again.

It's a little work, but then owning a HumV is work, then play. In MY world.

Things to think about are pick-up sock, sender , roll over valve, vents, check valves, seals, gaskets, lines, connecting hoses /clamps, drain plug, cap, maybe even a crack or a hole drilled into it. etc.

Sure it 's a days work... but knowing one has a "clean bill of health" on this important system is very reassuring when out the road.

Fix it now or if fix it later. At least check it well, CAMO

GOOD LUCK fingers crossed stand back here we go.........
 
Last edited:

Action

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East Tennessee
To get the pump "up and working", you just start the motor. It is a mechanical pump driven by the rotation of the engine's internal parts.
 

TOBASH

Father, Surgeon, Cantankerous Grouch
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I misunderstood your first post. As it was missing it needed replacement.

There is a TM technical manual on how to purge the fuel delivery system. You will need to follow that protocol to purge the fuel filter and the injectors.
 

jkcondrey

Active member
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Shouldn't take long to get fuel up top. Pull the 53a I believe(someone will correct I am sure) on top of pump. Then start cranking. You can bleed the air out of filter with the screw on top of canister, eventually it will get up top. You may need to crack open some injector lines to get the rest of the air out of lines. Plug the 53a back in and should get started.
 

papakb

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San Jose, Ca
I put a small vacuum pump inline with a mason jar to pull a vacuum and draw the fuel up from the tank and prime the fuel filter. You can either connect it at the outlet of the filter or on the fuel petcock in the left wheelwell. Works great.

Fuel system primer.JPG
 

TOBASH

Father, Surgeon, Cantankerous Grouch
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I put a small vacuum pump inline with a mason jar to pull a vacuum and draw the fuel up from the tank and prime the fuel filter. You can either connect it at the outlet of the filter or on the fuel petcock in the left wheelwell. Works great.

View attachment 831211
Nice! I can use my A/C evacuator to do this job in a similar fashion.

Can also use for brake lines.

Great idea.

T
 

Milcommoguy

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No need to make a mess.

Just crank it over a few time allowing a short rest in between attempts. If that pump is any good it will do its job. Third or fourth time should be coughing, chugging and running.

If for some unknown reason the 8 injector lines are dry... might have to crack a couple at the injector. Pump / injectors not so good at handling air.

It's not a rocket engine or science, CAMO
 
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