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GEN 1 Light and Heater switch

smoke1

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Southern New Hampshire
While driving to work last night, I put my heater switch from low to middle position. GEN 1 light glowed dimly.
Put heater switch to 'HIGH', GEN 1 light came on brighter.
Put heater switch back to middle position, GEN 1 light got dimmer.
Put heater switch back to low, GEN 1 light went out.

At the time I had headlights on, HIGH Beam position, going down highway at 65 MPH, had been running for 10 minutes after starting. So it shouldn't be a charging problem or due to the battery not having 'recovered' from a starting draw down.

Tried putting headlights back on low beam and cycled the heater switch through it's positions with the same reaction.

Cycling headlights from HIGH beam to LOW beam with Heater switch in it's 3 different positions had no effect on the brightness of the GEN 1 light. It was not illuminated when the heater switch was in LOW, dimly illuminated with switch in MIDDLE position, and a little brighter with switch in HIGH.

The GEN 1 light was not fully illuminated like it is when you first turn the Ignition key on.

When I got to work, and before I shut down the engine, I turned off the headlights and cycled the heater switch with the same result on the GEN 1 light.

I don't see anything in the trouble shooting parts of the manuals, nor does a search of the CUCV forum come back with a previous posting covering this.

Any ideas, folks?
 

mangus580

New member
6,010
282
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Location
Western NY
Gen 1 is failing. The wiring uses something in the heater circuit to 'excite' the alternator. I suspect you will find something by having it tested.
 

CUCVFAN

Gunner's Mate First Class
Steel Soldiers Supporter
1,186
53
48
Location
Jarrettsville, MD
I seem to remember seeing this on a truck before, but I can't recall if it was my truck or not. I'll have to check this weekend... Don't recall really fixing it...

I'd check the belt tension first. They don't always make an audible squeal when slipping. If current is flowing through that light then the alternator is probably not able to keep up with the demand when the blower motor is on (or that load causes the belt to slip a little). Check the voltage of the front battery and the flappiness (I know it's not a word, but you get the idea) of the alternator belt with the blower motor on high and see what it shows. If the voltage is fine, then something is inducing a current through the light somehow.
 

steelsoldiers

Administrator
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Location
Charleston, WV
My '09 did that once too. It was the weirdest thing. At the time I had a 12v voltmeter installed on Gen 1 and the voltage pulsed with the light. I put new brushes, regulator and diode trio in it and problem was solved.
 
190
0
16
Location
Albuquerque NM
Had the same thing happen to me, and it recurs from time to time. In my case, it's the belt on Gen1 - the old belt wouldn't stay tight enough under a heavy load. Replaced it, tightened things up, worked fine. Then one of the bolts holding the gen in place slipped a bit (I hadn't torqued it down tight enough), and it started to show the same symptoms.

I really only noticed the faint Gen1 glow at night.
 

portert0224

New member
37
0
0
Location
West Point, VA
GEN 1 Light dimly flickering intermittently

I just experienced this phenomenon the other night coming back from the first day of deer season. I had idled the truck a lot that day and did not notice the low glow/flicker during the day or while driving back at night from hunting. I only noticed it at idle, as I was about to park and shut down the engine--I did not notice it while driving.

My dumb newbie question is which generator is generator 1, passenger or driver side? And which gen charges which battery?

Thanks in advance,
Tracy
 

CUCV85

Member
309
4
18
Location
central/ny
My '09 did that once too. It was the weirdest thing. At the time I had a 12v voltmeter installed on Gen 1 and the voltage pulsed with the light. I put new brushes, regulator and diode trio in it and problem was solved.
While driving to work last night, I put my heater switch from low to middle position. GEN 1 light glowed dimly.
Put heater switch to 'HIGH', GEN 1 light came on brighter.
Put heater switch back to middle position, GEN 1 light got dimmer.
Put heater switch back to low, GEN 1 light went out.

At the time I had headlights on, HIGH Beam position, going down highway at 65 MPH, had been running for 10 minutes after starting. So it shouldn't be a charging problem or due to the battery not having 'recovered' from a starting draw down.

Tried putting headlights back on low beam and cycled the heater switch through it's positions with the same reaction.

Cycling headlights from HIGH beam to LOW beam with Heater switch in it's 3 different positions had no effect on the brightness of the GEN 1 light. It was not illuminated when the heater switch was in LOW, dimly illuminated with switch in MIDDLE position, and a little brighter with switch in HIGH.

The GEN 1 light was not fully illuminated like it is when you first turn the Ignition key on.

When I got to work, and before I shut down the engine, I turned off the headlights and cycled the heater switch with the same result on the GEN 1 light.

I don't see anything in the trouble shooting parts of the manuals, nor does a search of the CUCV forum come back with a previous posting covering this.

Any ideas, folks?
:arrow:Mine has done this Generator 1 dim light periodically
about 5 times in 3 years - exactly when the heater is on high,
just as you describe.
You remind me to get my Alternators rebuilt -they are original/25 years old/76,000 miles (It's Time!) ;-)
 

ssgtwright-usmc

New member
530
2
0
Location
Hawaii
When you described the conditions, esp.. with the heater fan, Low to High, I have the same problem but never added 1 plus 1 together.
I had my alt repaired last year and I still have the same problem.
I even changed alts from one side to the other side and still have the problem.
Belts are tight.
Is their like a faulty relay somewhere in the system that can also cause this problem?
 

CARNAC

The Envelope Please.
Supporting Vendor
8,277
617
113
Location
Corpus Christi, TX
When you described the conditions, esp.. with the heater fan, Low to High, I have the same problem but never added 1 plus 1 together.
I had my alt repaired last year and I still have the same problem.
I even changed alts from one side to the other side and still have the problem.
Belts are tight.
Is their like a faulty relay somewhere in the system that can also cause this problem?

WOW you mean they have heaters in Hawaii??!! Guess that is for when the temperature reaches that crisp 79 degrees for that on time a year. LOL
 

ssgtwright-usmc

New member
530
2
0
Location
Hawaii
WOW you mean they have heaters in Hawaii??!! Guess that is for when the temperature reaches that crisp 79 degrees for that on time a year. LOL
Beleive it or not, here on the Big Island of Hawaii, it actually does snow, it snowed last week on top of Mauna Kea.
Who would think that it would snow in Hawaii?
 

Mudstone

New member
554
8
0
Location
Norman OK
my gen 1 light is no longer coming on when i turn the key. should i be worried? also voltage guage is showing yellow not green. I'm pretty sure my ground wire is bad. Also my heater is intermittent and finicky i have to stick my fingers behind the switch and wiggle things to get it to blow. any tips suggestions?
 
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