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Head surfaced

cattlerepairman

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Correct technical manual: TM 9-2815-210-34-2-1

Summary:
Maximum allowable warpage:
Cylinder head warpage must not exceed 0.003 inch (0.076 mm) across the surface.


Minimum cylinder head thickness after resurfacing:
The head must not be machined below 4.725 inches (120.06 mm) in overall thickness.


Flatness check:
Use a precision straightedge and feeler gauge across multiple planes of the head surface. If warpage exceeds the limit, resurfacing is required.


Surface finish:
After machining, the surface finish should be smooth and free of tool marks, suitable for a composite or multi-layer steel head gasket.

Also note, with respect to the valve seats:


Maximum allowable valve stem protrusion (from spring seat to tip):
1.940 inches (49.28 mm)
If resurfacing causes this to exceed the limit, valve seat recession is required to restore geometry.

Installed valve spring height (spring seat to retainer):
1.750 inches (44.45 mm)
± 0.015 inches (0.38 mm)
If the head is resurfaced and this height is reduced below spec, you may need to:
  • Recess valve seats
  • Shim valve springs
 
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