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M1083 panel voltage issue/no start

Grimbo

New member
25
22
3
Location
Lenoir, north carolina
The 12v and 24v batteries have good voltage when measured at the batteries. The panel voltmeter has been dropping steadily and now shows less than 20v. Engine will not crank, only clicks. Checked all fuses, swapped relays etc, all good. Reading 24v and 12v on main points in electrical distribution panel. Not seeing any low voltages on relay power supply, both 12 and 24v. I redid all the battery cables/posts to eliminate on issues that side. When master switch is on, cab fan etc all blow strong(ie full voltage). Sometimes the engine will crank and it starts straightaway, so 12v side is good, but the 24v start circuit is where I think I'm having issues but for the life of me cant find it. Checked for loose connections behind panels etc. When the engine does run the voltmeter doesn't come up. Last time I checked alternator was charging on 12 and 24. Ran a ground jumper cable from battery neg to frame near engine, no change. I'm not an electrician so this is not basic for me. Anyone have any direct pointers to look at? Thanks
 

Mullaney

Well-known member
Steel Soldiers Supporter
Supporting Vendor
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Charlotte NC
The 12v and 24v batteries have good voltage when measured at the batteries. The panel voltmeter has been dropping steadily and now shows less than 20v. Engine will not crank, only clicks. Checked all fuses, swapped relays etc, all good. Reading 24v and 12v on main points in electrical distribution panel. Not seeing any low voltages on relay power supply, both 12 and 24v. I redid all the battery cables/posts to eliminate on issues that side. When master switch is on, cab fan etc all blow strong(ie full voltage). Sometimes the engine will crank and it starts straightaway, so 12v side is good, but the 24v start circuit is where I think I'm having issues but for the life of me cant find it. Checked for loose connections behind panels etc. When the engine does run the voltmeter doesn't come up. Last time I checked alternator was charging on 12 and 24. Ran a ground jumper cable from battery neg to frame near engine, no change. I'm not an electrician so this is not basic for me. Anyone have any direct pointers to look at? Thanks
.
Outside rear battery is on the 12v part of the connection. Drop a charger on that one battery (don't bother disconnecting everything else) and cook it for a few hours and that D@$# infernal clicking should go away. These trucks are "over batteried" and they just don't get a good charge with the low amp (factory) alternator. There are dozens of threads here about that problem in particular. You would be much better off with a two battery system. Threads about how to do that are here as well.

If my M1088 had that problem until I finally made the 4 to 2 swap.
My truck is much happier running about once a week for about an hour too.
Keeping a trickle charger on the batteries would also help.
 

Grimbo

New member
25
22
3
Location
Lenoir, north carolina
.
Outside rear battery is on the 12v part of the connection. Drop a charger on that one battery (don't bother disconnecting everything else) and cook it for a few hours and that D@$# infernal clicking should go away. These trucks are "over batteried" and they just don't get a good charge with the low amp (factory) alternator. There are dozens of threads here about that problem in particular. You would be much better off with a two battery system. Threads about how to do that are here as well.

If my M1088 had that problem until I finally made the 4 to 2 swap.
My truck is much happier running about once a week for about an hour too.
Keeping a trickle charger on the batteries would also help.

Ok, I put the charger on for overnight. With the charger on the batts I measured the V on the batts and on the x3 studs on DB panel, and have a drop of 2V on the 12v and 24V studs compared to the battery V. With the charger on, the panel Voltmeter still reads sub 20V. I will recheck in the morning.
 
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