Previous quote from this thread: "From reasearch, I understand that on the return, it is best to have a return drop tube so the fuel returns below the level of the fuel in the tank and is not aerated as it is "sprayed" back into the tank."
I also have read this idea before and it is not something personally I would do, I shall share with you why, and you cant reach your own conclusion .
I have never "personally" had a problem with aerated fuel FROM THE TANK, in these trucks, in fact actually due to only due to a faulty return valve at the pump OR from leaky fuel lines .
That being said, these trucks tend to set around for years, maybe while you own them or maybe before you owned it .
How many people have removed their tank and all of their fuel lines and filter housings and cleaned up everything like an operating room in a hospital ?
Answer: no one .
There is always ALWAYS, some junk of some sort in the bottom of the tank, where it will typically set and stay in its home safely for years just below the reach of the pickup tube, until an extended return tube is put to the bottom of the tank to blow it around like a fan in an aquarium for the suction tube to do its job and suck it on up .
If you actually believe that your engine is running poorly due to aerated fuel, then add an inline elec. pusher pump ($25) back near or in the tank .
This Will do three things, it will keep your fuel compressed in your lines which is favorable over the fuel being pulled from the injection pump, it will give the upper pump a break or do the job for it should it quit, and it will show you any leaks in the fuel delivery line since it will be lightly pressurized .
I don't know why these trucks dont have an in tank pump like the Duece and a halfs, if they do then mine doesnt work, it would stop 90% of the fuel problems with these trucks if they had one (or two)
I'm just a guy who figures things out as I go along, the above is just my opinion, there may be others like it, similar, or completely opposite, but that one is mine at this moment in time .
~ Peace & bacon grease ~