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Finally got around to finishing my exhaust conversion and adding a heat shield to the muffler. I used 5-inch steel exhaust tubing and elbows, along with a Donaldson single-stage muffler. I made my own adapter brackets that would bolt into stock exhaust/muffler locations, yet allow the muffler to stand vertical instead of angled like the stock setup. I used mild steel flat stock and square tubing to create the spacer bands for the heat shield.
The heat shield is made from 2 HEMTT heat shields; I cut them down to 47-inches total length, and trimmed 3/4"-inch off of each side. I used the cutoff side portion to weld on as an overlap seam between the two heat shield halves. I bolted the heat shield halves to the spacer bands using Grade 5 bolts/nuts.
I also fabbed up a smaller heat shield for the exhaust pipe underneath the muffler, along with an extra guillotine clamp I had left over. It helps keep EGTs slightly lower, cools the exhaust quicker, and I like the sound of the muffler...I've used the same muffler on 2 other trucks of mine and love it.
![20151211_01b.jpg 20151211_01b.jpg](https://www.steelsoldiers.com/data/attachments/410/410045-b6b686f5478f308360fa67904f3ecab5.jpg)
![20151212_01c.jpg 20151212_01c.jpg](https://www.steelsoldiers.com/data/attachments/410/410049-6117b9f0c5ac208abb3425c6efa52d0d.jpg)
![20151213_01c.jpg 20151213_01c.jpg](https://www.steelsoldiers.com/data/attachments/410/410052-f64d60ff61878992208adf6b794a5a80.jpg)
The heat shield is made from 2 HEMTT heat shields; I cut them down to 47-inches total length, and trimmed 3/4"-inch off of each side. I used the cutoff side portion to weld on as an overlap seam between the two heat shield halves. I bolted the heat shield halves to the spacer bands using Grade 5 bolts/nuts.
I also fabbed up a smaller heat shield for the exhaust pipe underneath the muffler, along with an extra guillotine clamp I had left over. It helps keep EGTs slightly lower, cools the exhaust quicker, and I like the sound of the muffler...I've used the same muffler on 2 other trucks of mine and love it.
![20151211_01.jpg 20151211_01.jpg](https://www.steelsoldiers.com/data/attachments/410/410043-9608ed24f1fb58b8fa425b2c1c0b1bc4.jpg)
![20151211_01a.jpg 20151211_01a.jpg](https://www.steelsoldiers.com/data/attachments/410/410044-76a5d1232a45199e75d6375111e1de78.jpg)
![20151211_01b.jpg 20151211_01b.jpg](https://www.steelsoldiers.com/data/attachments/410/410045-b6b686f5478f308360fa67904f3ecab5.jpg)
![20151212_01.jpg 20151212_01.jpg](https://www.steelsoldiers.com/data/attachments/410/410046-c9ae59744cdd583b99eccd390d103def.jpg)
![20151212_01a.jpg 20151212_01a.jpg](https://www.steelsoldiers.com/data/attachments/410/410047-ffb82c0df8b5893d69e0b31537a55570.jpg)
![20151212_01b.jpg 20151212_01b.jpg](https://www.steelsoldiers.com/data/attachments/410/410048-1bc02a6997ed88b02dd793413668e554.jpg)
![20151212_01c.jpg 20151212_01c.jpg](https://www.steelsoldiers.com/data/attachments/410/410049-6117b9f0c5ac208abb3425c6efa52d0d.jpg)
![20151213_01a.jpg 20151213_01a.jpg](https://www.steelsoldiers.com/data/attachments/410/410050-0adbf1fc4c8ef58ca48221025fa0d1fd.jpg)
![20151213_01b.jpg 20151213_01b.jpg](https://www.steelsoldiers.com/data/attachments/410/410051-4d6fa64d53a21e56ea23c8a52d62b437.jpg)
![20151213_01c.jpg 20151213_01c.jpg](https://www.steelsoldiers.com/data/attachments/410/410052-f64d60ff61878992208adf6b794a5a80.jpg)