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Pop tester for Onan injectors

Dog Breath

Active member
Steel Soldiers Supporter
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I would like to clean and pop test my injectors on these 002/003 generators. I have quite a few and sending them out may get expensive. What pop tester would work?
 

Dog Breath

Active member
Steel Soldiers Supporter
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109
33
Location
Wisconsin
I understand. I’m in no hurry. I’m getting my ducks in a row. I have injectors soaking in seafoam until I get back in a week. It will be no fun watching everyone snowmobiling while I hang out with these healing ribs still:cry::mad::(
 

2Pbfeet

Well-known member
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Location
Mt. Hamilton, CA
I understand. I’m in no hurry. I’m getting my ducks in a row. I have injectors soaking in seafoam until I get back in a week. It will be no fun watching everyone snowmobiling while I hang out with these healing ribs still:cry::mad::(
True, but probably feels better than having your ribs being pounded on the machines...

Injector testers are pretty straightforward. Before you begin, I would think about where the spray will go before you start testing. Not everyone has a fume hood.

All the best,

2Pbfeet
 

Scoobyshep

Well-known member
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Location
Florida
I understand. I’m in no hurry. I’m getting my ducks in a row. I have injectors soaking in seafoam until I get back in a week. It will be no fun watching everyone snowmobiling while I hang out with these healing ribs still:cry::mad::(
Oh I've been through the broken rib thing before that was absolutely miserable (bounced my fat ass off of interstate 4 a few times) hope you get well soon
 

Ray70

Well-known member
Steel Soldiers Supporter
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Location
West greenwich/RI
I bought this one from Amazon and it worked well.


The only thing you should be aware of is that the 002/003 use different threads than the 802/803 injector, so yours may not have the correct adapter fitting.
You could easily make or have an adapter made if needed.
I used an old injector line, cut off a section and welded it to and 802 line using a thick wall sleeve with the right size hole drilled in it.
My pop tester is one I made from an old bottle jack and some hydraulic fittings and gage.
 
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