ahhh. That's so frustrating. I reassembled the slave cylinder on the ferret this weekend and went to bleed the brakes out and apparently I have a leak in the brake line that goes UNDER the transfer box. On a conventional vehicle, this wouldn't be too big of a deal. But on a Ferret, it's a huge pain. The hull is one piece welded with a few access points that are small. I've deatl with this before on Knox Herdon's vehicle and what we did was a very quick fix. I'll not do that on mine because it makes it harder to bleed the brakes since you introduce a high point. We bypassed the line and ran a new one above the fuel tank and back to his brake system booster. My ferret doesn't have that booster so....I get to do it the hard way...
Getting easy access to the brake line means pulling the following:
drivers seat
Gunner seat
Airbox
Batteries and Battery Boxes
radio and radio power supply and the shelf
Drain fuel tank
Disconnect fuel lines and power/elecrical cables from the engine
rear armor
rear hull brace
slide fuel tank forwards
front propshaft covers
Disconnect propshafts from transfer case
remove engine, transmission and transfer box.
Then you have easy access to the brake lines.
I might be able to pull a bunch of covers, boxes and the like and get access to the brake line, maybe. But It's not easy. *sigh* Most likely I won't have the ferret ready for the rally unless I can get a kind soul or two to come help me turn wrenches. Trick is that when you're down in the ferret you can't reach crap with out an assistant. Plus getting things like batteries in and out isn't easy with out a helper. I'll probably have to drop the side escape hatches to make getting things in and out easier.