Then why do we not see cronic problems in class 8 transmissions why do 95 % of all commercial drivers of class 8 trucks shift without the clutch once under way ? Why is there 80% more clutches being replaced without the transmissions being cracked open ? Why do truck manufactures still offer half a million mile drivetrain warranty on class 8 trucks knowing how the majority of the industry shifts its transmissions ? The trillions of miles that Fuller/Eaton has logged up on its transmissions were logged on them by drivers shifting without clutch once in motion ! I know there is and has been a huge loss in experienced drivers available so in your bizz i feel sure your seeing more abused drivetrain components than at any other time in history but for good old school drivers rarely had trans repairs if kept full of lubricant to factory specs ! I think what your seeing in shop settings are the results of no or little experienced drivers that have become the majority at all levels of the transportation industry so i dont see a time when your not going to be super busy repairing what TODAYS COMMERCIAL DRIVER is doing to their trans ! And the biggest uptick in drivetrain changes are the flood of automatic trans being ordered in new trucks because they cant find people that can shift a trans successfully ! It will be like the pick ups used to be hard to find a automatic to today you cant find a maunual trans in regular pick-ups and it will be the same for class 8 .
Did you go to the website I posted ? This is "EATON's" site. The manufacturer of the transmission. They say use the clutch ! Go to the site, look at the video's posted and then come back here and tell me why I'm wrong to say "use the clutch" .
The "stories" or "MYTHS" about all the truckers floating gears is a LIE! Most truck drivers drive their riggs like there suppose to. Most over the road truckers who own their own rigg want it to last as long as possible. They use the clutch like it is supposed to be used.
Did you work in the trucking industry ? I'm asking because I'm wondering where you got this false information from. Not from real life over-the-road truckers.
About automatic transmissions becoming dominant in the industry. They are more dependable, less breakage, and far cheaper to repair than manual transmissions. Also the learning curve to drive one is days not months compared to manual truck transmissions.
When I still rebuilt them (before retiring) . The cost to rebuild a manual was three to four times the amount compared to an automatic. Think about it. The average items replaced in an automatic transmission are the clutch plates, a few bushings and seals, and maybe a few torrington bearings.
Total cost for parts about $400.00 .
Compare that to a manual transmission. First off you always replace the clutch and resurface the flywheel. Then all the bearings need replacing since any failure involves metal floating around the gearbox. Then you replace the failed parts which are usually gears which cost lots of money to make. If you need to replace synchro's (which is very normal) the cost really starts to climb.
I never had a manual transmission cost under $1000.00 to repair.
Most heavy truck transmissions cost in the range of $3,000.00 to $5,000.00 to repair. That's average.
I didn't even mention the cost of drivetrain components like driveshafts and differentials.
Manual transmissions always put extra strain on these items due to the "shock" load.
You don't have this issue with automatics.
Now you see why the industry is going to automatics. Always follow the money.
Before I go I need to ask one more thing. Where did you get these statistics from ?
You say 80% this and 95% that. Where did you get this information ? Or did you just make it up.
Around here we don't play with "make believe" . We use real hard facts. So if your quoting someone or some fact, post the source. Don't just pull numbers from your imagination.
That is why I actually posted the Manufacturers video here. I didn't just make it up. I didn't ask you to just believe my word for it, even though I spent over 40 years in the industry.
Just like my High School journalism teacher used to say, "post your source" .