• Steel Soldiers now has a few new forums, read more about it at: New Munitions Forums!

  • Microsoft MSN, Live, Hotmail, Outlook email users may not be receiving emails. We are working to resolve this issue. Please add support@steelsoldiers.com to your trusted contacts.

Transmission- or differential issue?!

FMFHMMWV

Member
99
52
18
Location
Oceanside, California
Just driving on city streets and I lose power in H. I have an m1123. I pull over and shut the truck off and shift in HL. the truck is then able to move but I get a clunking sound coming from underneath (possibly the rear), I thought maybe it was the transfer case, but I just took it apart and I don't see anything wrong with it, no shavings at all and the magnet is clean. (haven't looked at the internal transfer case differentials). took off the rear diff plate and didn't see anything wrong with the diff upon first glance. No busted parts at the bottom.

HOWEVER... while the truck is parked and all wheels are on the ground, I am able to spin the drive shaft input to the rear diff. parking brake on, all 4 wheels on the ground and chocked, but I am able to spin the yoke from the drive shaft into the rear diff. I didnt think this is right but some dude from a transmission shop said on some cars I can.

million dollar question. is my problem the transfer case or the rear diff?
 

Coug

Well-known member
Steel Soldiers Supporter
2,975
4,356
113
Location
Olympia/WA
transfer case is possible though not likely.

Most commonly when we see someone post about only being able to move in HL it's a failed half shaft/CV joint. Not uncommon for the bolts holding the shaft to the differential flange/brake rotor to back out and shear off.

I've only heard of a couple times where it's something internal to the differential.
 

FMFHMMWV

Member
99
52
18
Location
Oceanside, California
transfer case is possible though not likely.

Most commonly when we see someone post about only being able to move in HL it's a failed half shaft/CV joint. Not uncommon for the bolts holding the shaft to the differential flange/brake rotor to back out and shear off.

I've only heard of a couple times where it's something internal to the differential.
both front and rear shafts were taken off and are in good condition. am i supposed to be able to spin the pinion yoke while all of the trucks wheels are on the ground and parking brake is up?
 

NDT

Well-known member
Steel Soldiers Supporter
10,458
6,530
113
Location
Camp Wood/LC, TX
just tried to spin the front yoke and it wont move. wont budge a bit. but the rear one I can freely spin. so Im thinking that the only reason why I was able to get home in HL is because I was front wheel drive due to the front and rear interlocked.
That is correct. Nearly every time this happens, it’s a blown cv joint, but not if you have the ebrake holding the rotors tight.
 

osteo16

Well-known member
Steel Soldiers Supporter
585
585
93
Location
Evansville, IN
Sounds like a sheared pinion... Not very common I'd say, but if you didn't see anything unusual about the gears then that would be my next guess. See if you can remove driveshaft and pull yoke forward out of case... 😯

This is assuming you can turn yoke freely without feeling any gear resistance.
 

Mogman

Moderator
Staff member
Moderator
Steel Soldiers Supporter
6,931
9,589
113
Location
Papalote, TX
It would be possible to turn the pinion shaft with the P brake on if all the bolts were missing from one of the inboard CV joints.
But that should be pretty obvious.
If you did shear a pinion the input yoke would certainly have some slack in it (in/out)
 

FMFHMMWV

Member
99
52
18
Location
Oceanside, California
Sounds like a sheared pinion... Not very common I'd say, but if you didn't see anything unusual about the gears then that would be my next guess. See if you can remove driveshaft and pull yoke forward out of case... 😯

This is assuming you can turn yoke freely without feeling any gear resistance.
Ill have to try that after I get home. I had the rear drive shaft off and was able to spin the yoke but I have not pulled on it to see if it would pull out.
 

FMFHMMWV

Member
99
52
18
Location
Oceanside, California
It would be possible to turn the pinion shaft with the P brake on if all the bolts were missing from one of the inboard CV joints.
But that should be pretty obvious.
If you did shear a pinion the input yoke would certainly have some slack in it (in/out)
Ill have to check on the status of the cv joints when I get a chance. This is all very good information and I cant thank you guys enough!
 

Maxjeep1

Well-known member
Steel Soldiers Supporter
1,338
1,916
113
Location
Las Vegas Nevada
You sheared your pinion off… if you can spin the driveshaft freely that’s the only outcome. I think it’s a very robust pinion and I’m surprised that it failed.
 

REF

Active member
Steel Soldiers Supporter
117
127
43
Location
Porterville Calif
I have seen sheared pinions but only in things with much more horsepower than a HMMWV could dream of.
If it is the input i would bet its more likely the yoke got lose and stripped out it's splines. with that in mind if the diff turns when you turn the pinion I would look at the output flanges and their splines.
 

Maxjeep1

Well-known member
Steel Soldiers Supporter
1,338
1,916
113
Location
Las Vegas Nevada
I have seen sheared pinions but only in things with much more horsepower than a HMMWV could dream of.
If it is the input i would bet its more likely the yoke got lose and stripped out it's splines. with that in mind if the diff turns when you turn the pinion I would look at the output flanges and their splines.
Yoke that got loose would be leaking before it stripped the splines? Seems pretty easy to diagnose if we were hands on
 

FMFHMMWV

Member
99
52
18
Location
Oceanside, California
had to work the last two days but will be able to provide more info on tuesday. there is some resistance from the yoke but i can spin it with one hand. is there an internal clutch in this diff?
 
Top