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Using wire loom to protect new harness

gimpyrobb

dumpsterlandingfromorbit!
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I have heard good and bad. Some say the corrugated part can wear off the insulation of the wires. I have never had any issues though.
 

Flyingvan911

Well-known member
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Kansas City, MO
Go for it. I use it for protecting wires and ham radio coax on my van. On my deuce one of the fuel lines going to the secondary fuel filters rubs on the hand throttle cable when the hand throttle is pulled out. I put some wire loom on it to protect it. I check every now and then for signs it's rubbing through and needs to be replaced.
 

F18hornetM

Active member
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Ocean City, Md
We use split loom from Napa by the box load. Trailers, trucks everything. Never had an issue with it.
As far as being good for 60 years, thats true, but someplaces, esepcially where work may have been done, wires lay across sharp frame edges, i wouldnt do the whole truck, but if an area of concern is found I'd use it. i found one such place on mine, where the harness was layed across the frame. Repaired the wire with heat shrink butt connector and protected by loom, easy and cheap.
 

319

Lieutenant
Steel Soldiers Supporter
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Michigan
I use a lot of it, never had an issue. Where you have battery cables and such contacting the frame, try using 3/4"ID black garden hose. Works great.
 
Last edited:

Jake0147

Member
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Location
Panton, VT
Wires wear from vibration, and relative motion with the surfaces they contact. If you've got a problem area that stuff is awesome. For preventative maintenance, you've got a system that when kept well will last how many years? That's hard to improve upon, so IMHO your efforts are far better spent in the detail to follow exact routings, use snug fitting clamps, ties where appropriate... Then there will be no problems. You'll find that your OE harness will outlast the best quality split loom you could hope to buy. Besides, then you're going to have to get all brand new clamps anyhow, otherwise you've defeated the purpose by trimming away the loom right where you need it. So all of that effort towards the original will have to be covered either way.

Now if you want it anyhow... The original taped harness look doesn't work for you, you've got modifications that need different protection than the original... Most parts stores have it by the foot, I'm not blown away by those prices. To do a good, effective job with it, the wire in the loom has to fill 70 percent of more of the loom (the fuller the better, less vibration that way), so you're going to need a bunch of sizes. Pending an investigation into pricing (shop around and make sure they're quoting bulk), I suspect you'd probably be better off to pick it up locally.

The factory taped harness in these trucks, the tape will effectively eliminate the chaffing issues inside that loom in most cases. Loose wires with poorly filled loom (lots of movement) is where that shows up. With care and attention to detail (Tons of both...) that can make a very, very clean looking installation. If you get the opportunity, inch by inch untape some factory looms in a boneyard... See how they tape "Y" breakouts, "T" breakouts, "X" breakouts, "+" breakouts, mid wire starting/stopping of the loom, stopping at connectors, etc. You might also notice that a few sections are taped within it, and a ton of sections are "spiral wrapped" in tape, but not fully wrapped. You've got that part covered with the original, but it goes to the chaffing issue... The loom is the easy part, the separation between a good, effective, protective, and clean looking application, and a quick coverup patch job... That's the details... The tape, the clamps, the routing, the care to make sure it's routed and twisted so the split stays at least closed if not out sight.
 
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