mudguppy
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it seems as though you are implying that the 5.9 wouldn't be a large upgrade from the MF. if that's the case, then apparently you don't have much experience with a 5.9.... The 5.9 ISB is probably the smallest to consider for an upgrade. That's roughly a 350 c.i. engine. You need low end torque. ...
this won't be as easy as you believe it to be. while i haven't measured a 6ct, i can tell you that the 6bt is not much smaller than the MF. in fact, i will be doing some sheet metal changes just to fit the radiator and intercooler up front. personally, i don't see an 6ct fitting. and even if you get it in, you won't have enough room for adaquate radiator cooling. ...and intercooling will almost be out of the question unless it goes in the bed.... Personally, I'm going to swap in an 8.3L Cummins in as soon as I can this coming year. The 8.3L is right at 500 c.i.d. with more hp or torque than one would ever need in this truck. ...
oh, and you can get as much power out of a 5.9 as you can the 8.3; although all the concepts in power mods are the same on the 8.3, the parts reliability is not the same.
and if you were dead-set on putting in a medium duty motor, i'd go w/ a DT466 - it's much more proven and reliable at both stock and hi-HP levels than the 6ct.