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You don't need a special tool, just a deep well socket. If they do not come out, chances are they are swollen. Pretty good chance too! I had good luck running the engine till it gets very hot then loosen one stuck plug. Spray penetrating oil on it and twist with a vice grip. You may have to...

If you still have the factory retainers that couple two lines together in pairs, pull the IP with the lines still attached. I loosened them off the IP on the bench, then transferred them onto the new IP on the bench. They lined right up because there is no way to put them on wrong with those...

Probably more if you want to do it good and proper. I'm sure it needs a bunch of extra service that could be done while you are digging into the IP replacement. Examples: new fuel hoses, rocker cover gaskets, cleaning up any diesel fuel in the valley, etc.

treadwright.com

Portland Fuel Injection, Inc. Phone: 207-797-6800 324 Warren Avenue PORTLAND, ME 04103 $500 with a one year warranty. They built it to my specs that I requested. One of the technicians took about 30 minutes on the phone near the end of the day to answer all of my questions (I'm a tech and...

Why not just jumper the GP solenoid to ground which will get them turned on. Then just run around and crank it over. Shouldn't take more than a short piece of wire and a pocket knife. This is totally assuming that the solenoid and power supply works. If that is the case, substitute small piece...

I paid $500 for an off the shelf DB2 pump calibrated for my 6.2 engine. I can't tell you what the pump number is but it was the most up to date pump available. It was more expensive to have my 6.2's pump rebuilt by them than to just have an off the shelf one recal'd to 6.2 specs. This was at...

The seats look too comfy for military issue.

Did you upgrade to a 4L80e trans? Strange that a half ton model would have that trans. What are the specs on that truck?

Already beat you to it:doghead: http://www.steelsoldiers.com/cucv/93781-stanadyne-fm100-fuel-management-system-upgrade.html

If I was you, I would keep it 24v and use a single 24v alternator. Use the transformer to step down to 12v for the cab. I would convert anything that uses high current to a 24v system like the headlamps and glow plugs.

A stock AC setup shouldn't ice the evaporator. I think it has a temp sensor which cycles the compressor off if the evaporator drops below freezing. Most of the time ice is due to undercharge or indirectly overcharged (not a direct cause but side effect). The other thing could be low airflow...

Or just use process of elimination. If you cannot move forward, you are in neutral. If you cannot go above 40mph, you are in two position. Easy Peasy[thumbzup]

All those micro cars are driven in third world nations that have much worse infrastructure than we do. I'm sure it would last just fine. You may have a problem with the texting teenager about to run you over in a large SUV. Drunk drivers atleast have their eyes on the road...

If you are 17 and own an M1009 you make anyone on here older jealous. Rock On! I tell anyone young getting into the wheeling sport or working on cars to save your money and prioritize education. You will have plenty of time after college or tech school to play with toys. Use your money...

Tease! Don't let this happen again...

What are your plans for offroading? If you are going mild, then a decent tire and shock upgrade might be the only thing in order. If you are going to do anything remote or wild, then you are probably going to be looking for full 1 ton upgrades as the 10 bolts do not take much abuse. The entire...

I agree, work the blown fuse part first before handling anything else. Blown fuses cause things to back feed in real funky ways. It could be a bad ground causing some of the symptoms but it wouldn't blow a fuse.

Blown fusible links make me nervous, sounds like you may have a compound problem. Anyone have a writeup on replacing the fusible links with a automotive maxi fuse or something like that? Fusible links went out with the 80's:shock:

This by far has been the best posting on AC to this day! Hope there is a build thread on this... As far as the rest goes, I'm not quite sure what to say PC here. A CUCV is by no means anything special or hard to replicate. Having said that, I think chopping one or de-militarizing it should...