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Been tonedeaf since my early teens and have had the worst case of cicadas since about the same time. Use to drive folks nuts when I was in production I couldnt hear some of the alarms and they would drive the other folks bonkers.
I have suspected I have a dead in tank fuel pump since I got my deuce and when I changed the fuel filters it was confirmed. I replace it with an airtex E8131 inline fuel pump from Rock Auto for 35 shipped. I had been having a hard start/no start problem if its remotely cool, after the pump...
I know I'm late to the party but I have never had AL crack after welding. If there is a bushing close to the welded area its possible for it to get too hot and ruin the bushing. Had that happen on a cracked output housing on a jeep TC. When you weld it first clean with Acetone then like you said...