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  1. 8

    Charger

    Engine running with volt gauge in yellow means the alternator isn't charging.
  2. 8

    6.5 Optimizer to 6.2 Differences (bolts and anything else)

    Yes, the 6.5 pan will fit your CUCV frame. I made a new dipstick tube out of some copper tubing. I brazed a wire ring in the bottom as a stop, cut the tube a little long, bent it to fit, brazed a bracket to grab an exhaust bolt, put 7 quarts oil in the pan (-1 for the filter), cut the top of...
  3. 8

    3rd Rusted Fuel Tank Cap in 1 year.

    You can also use a battery charger and some zinc to galvanized it.
  4. 8

    3rd Rusted Fuel Tank Cap in 1 year.

    It needs to be coated with something not soluble in diesel fuel. I'd try soaking it in some engine coolant first.
  5. 8

    Favorite tires for a cucv?

    If you can, get a more modern rim size. I bought some steelies from a contemporary Dodge for my M1008, up from 16 to 17. It opened up a whole new world or tire options without drastically altering the appearance of the truck. I can't speak specifically for the 15" rims.
  6. 8

    Cooling System Mystery

    Diesel engine testers need to be more sensitive because they have more excess air in the exhaust and less CO2. They require special fluid as a result. Otherwise, no bubbles is a good sign. I don't think those 318s were prone to head gasket failures. No bubbles is a more valuable result than no...
  7. 8

    Cooling System Mystery

    I recently had a Cat 3512 blow a head gasket. Despite a constant flow of bubbles through the tester it never turned colors. I even had the special diesel fluid. Were you getting bubbles through the tester? Here is one bubbling furiously and here is the head with soot stains where it was leaking.
  8. 8

    Cooling System Mystery

    You can always change it later. Now that the t-stat housing is open I strongly suggest filling the engine to the top of the t-stat housing, removing the water pump belt and running the engine.
  9. 8

    3rd Rusted Fuel Tank Cap in 1 year.

    You could add a volatile corrosion inhibitor to the fuel tank. https://www.aircraftspruce.com/catalog/eppages/vpci326_1.php
  10. 8

    Cooling System Mystery

    If you open the t-stat housing, fill with water until it overflows, and run the engine with the belts off you may see bubbles indicating a leak.
  11. 8

    Cooling System Mystery

    Dishwasher detergent is part one and phosphoric acid is part two if you can't buy it locally. If you don't like using your own chemicals your local heavy duty diesel dealer has flushing kits.
  12. 8

    Cooling System Mystery

    My CUCV with a 6.2 (I know it's a different engine) had a blown head gasket. It only leaked one way. The radiator would hold pressure for months if I wasn't driving it. Pop the cap, burst of coolant. Engine ran fine otherwise. As it got worse it started overflowing the overflow. Anyways pulling...
  13. 8

    Original Stanadyne Fuel Filter Base Rebuild

    Well that is a bummer. Maybe it's time someone does a production run on some aluminum ones.
  14. 8

    Original Stanadyne Fuel Filter Base Rebuild

    Diamond Diesel in Oakland is a Stanadyne distributor. Diamond Diesel & Turbo Service (510) 532-8500 https://g.co/kgs/aRwzSA
  15. 8

    Thread type and size of oil line radiator left - M1009 / Chevrolet Blazer K5 Diesel

    You can't measure temperature at a dead end, it has to be somewhere with flow. It's easy to get the pan off the truck. Put the temp sensor there. I will repeat, however, oil temperature is unimportant on these engines. If you want to know the oil temp, just add 10°F to the coolant temp.
  16. 8

    Thread type and size of oil line radiator left - M1009 / Chevrolet Blazer K5 Diesel

    It's in a difficult spot to see. It's on the passenger side, behind your alternator next to the timing cover, just below where the head meets the block. I actually permanently tapped mine with a stainless steel tube so I can get oil pressure from it.
  17. 8

    Thread type and size of oil line radiator left - M1009 / Chevrolet Blazer K5 Diesel

    The threads are not the sealing surface in either inverted flare or tube-o. You must use the correct fitting geometry. The female inverted flare fitting has an angled seat that the tubing bottoms out against. This is where the seal occurs. The Tube-O female has a pilot that an o-ring slides...
  18. 8

    Thread type and size of oil line radiator left - M1009 / Chevrolet Blazer K5 Diesel

    If the threads did engage where is the seal going to happen? The fitting on the truck has an o-ring, inverted flare does not. Also, the Tube-O fitting on the truck is 3/4-16.
  19. 8

    Thread type and size of oil line radiator left - M1009 / Chevrolet Blazer K5 Diesel

    The transmission lines are inverted flare. The oil cooler lines are "Tube-O" fittings. They use an o-ring to seal. The correct hose end for the oil to connect to the oil cooler is Parker 15G26-8-8...
  20. 8

    Torque multiplier wrench for lugnuts?

    Don't forget to get the busting strength is much bigger than the unbusting strength on impact wrenches. I suggest observing the amount of rotation required to loosen a properly torqued fastener and observing this rotation when tightening by impact. With heavy duty diesel engines a lot of...
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