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  1. US6x4

    My M813 gets a turbo!

    After much searching I was finally able to find the perfect 5" 180° mandrel u-bend pipe off of a seller on ebay (automods_llc) to come off of the turbo outlet. I wasn't sure if I would have to hack-n-whack to make it work but I figured this was the tightest I could find and I would have the...
  2. US6x4

    My M813 gets a turbo!

    With the pressure pipes fitted and cut to length it's time to roll some beads! A friend from work happened to have a bead roller that he had never used and broke it out just for my pipes! By the third pipe we finally got the hang of how to steer the pipe and locate the bead while we rolled...
  3. US6x4

    My M813 gets a turbo!

    This is the basic aluminum pressure pipe routing before I cut any pipes to length. Starting at the lower left and going clockwise there is a 3.5" 90° elbow, a 3.5" straight pipe, a 3.5" 90° elbow, a 3.5" 45° mandrel bent pipe, a 3.5" to 4" reducer 90° elbow, a 4" straight pipe, and lastly a 4"...
  4. US6x4

    My M813 gets a turbo!

    In an effort to compensate for the power loss of running 16.00-20s (still a future mod), I started accumulating parts for adding a turbo to my NHC-250. The direction I'm going is nothing new as @Lonnie has already laid the ground work for the turbo layout I'm using, but I was also inspired by...
  5. US6x4

    Saving 10 Ton M123 A1C & E2

    It would make an awesome video to see those fire up and drive out under their own power!
  6. US6x4

    At wits end...Deuce heater ducting

    Nice work! I'm sure your son had some choice words to describe the effort required. Even though you can't see it, in your mind you'll appreciate having it hooked up - especially when it gets cold again. It's 111° at my house right now so thinking about my heater makes my grimmice...
  7. US6x4

    At wits end...Deuce heater ducting

    I had to try and thread or twist mine on since the reinforcement wire is spiral like a bolt thread. Getting the wire tip onto the duct opening, then twisting the hose on and then attaching the other end to the diverter box later seemed to work but it wasn't easy. Tore up my hands real good and...
  8. US6x4

    3 Jake heads under a stock M809 hood!!!

    I got the jake brakes from Stour 2 LLC http://www.stour2.com/ The jake head to rocker box seals I got from Cummins and the gaskets were Interstate McBee Edit: to clarify, the jake brakes i got came in a kit that included all the studs, nuts, rocker arms, and everything but the 3 hollow set screws.
  9. US6x4

    What have you done to your 10 ton this week?

    What all did you do to the engine?
  10. US6x4

    What have you done to your 5 ton this week?

    I design the data plates (size, shape, font, verbiage, etc.) and then I send the digital files to a data plate maker who produces them and ships them back. If you want to get some made send me a PM 🙂
  11. US6x4

    What have you done to your 5 ton this week?

    I replaced one of my knuckle boots...what a pain. It may have been quicker to disassemble the king pins & everything & do it from the inside. The TM said the zipper material should be on the inside but these new ones must have been made backwards.
  12. US6x4

    What have you done to your 5 ton this week?

    It ended up taking quite a bit longer than I wanted, but overall it was a fun project and it was the good kind of challenging.
  13. US6x4

    What have you done to your 5 ton this week?

    Brutacus, I'm glad you got your parts in good order and thank you for the kind words! That is quite the collection of lights I must say. At a casual glance it's hard to know all that went in to making those light brackets and there were many steps involved. For the aux. driving light brackets...
  14. US6x4

    Questions about M809 technical manuals

    In regards to manuals printed in the early 70s versus the updated manuals from the mid-80s, what are the differences? Are the changes usually procedural or are they changes in parts/construction of the truck? Mostly interested in the -34 manuals. Also, is anyone familiar with a -35P manual?
  15. US6x4

    What have you done to your 5 ton this week?

    I don't understand how vinyl can rust, but the inside top of my cover has a lot of rust spots. Maybe left over minerals from hard water is what is rusting? Metallics in the paint? No clue. Has anyone found an effective way to remove the rust? Like CLR or something?
  16. US6x4

    What have you done to your 5 ton this week?

    You're right - there's really nothing to show for it externally. I'll have one less drip on the ground and I'll feel much more confident on longer trips. The whole RH side of the chassis was getting misted and splattered by the oil that escaped from the cracked knuckle boot on my longer trips...
  17. US6x4

    What have you done to your 5 ton this week?

    With my brother's help I finally decided to tackle the front inner axle seal that I knew was letting gear oil into the hub, wheel bearings, and knuckle boot. I'd been putting this repair off knowing how involved it could be and I made a contraption for removing the seal holder without the use...
  18. US6x4

    Previously tuned up 250?

    Fire departments are known for turning up their engines as performance is more important than longevity for them. Do you know if it ever belonged to a fire department?
  19. US6x4

    M923A2 Cummins belts

    I don't have any issues with belts rolling, but I've noticed that on my steering pump (NHC-250) what started out as a matched pair has become 1 tight belt and 1 loose belt and I bet a molded pair would stretch more evenly over time.
  20. US6x4

    What have you done to your 5 ton this week?

    I tore into my left rear hub suspecting a leaky wheel cylinder and all I found was two stripped lug studs and a rolled lip on the inner hub seal. Whoever last torqued those nuts & thimbles (army most likely) must have laid on it with a 1" impact because they were on tight! Using impacts with...
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