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Here are a couple of pics of my modified front axle flanges. I turned out the spline area to an O.D. of 1.95". I shrunk in bronze bushing material and turned it out to an I.D. of 1.64". The major O.D. of the axle spline is 1.625". That gives me about 0.015 clearance for free running in grease. It is not as handy as turning a knob to disengauge the front axle, but it only cost me $70. That was for the flanges and postage. I can change the freewheel to locked axle flanges in less than 10 minutes.
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