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Thanks Brian

My helper is on vacation today so it will be vary difficult to do this today. Also I am cleaning all the terminals of the batteries and starter. ( Prolly no improvement in starting) Also see if the IP washers I have will be a temp fix. Kris

:beer:Peter, In all defense for Guy he didn't say he was going to post just write it up. LOL Kris

Interpreting Guy's post of the washers dimensions are as follows: OD = .500 +- .005 inch ID = .3825 +- .0025 inch Thickness = .060 +- .005 inch Material = steel Grade = 1010 ASTM (Very mild steel) The washer that was installed before I bought the gen is as follows: OD = .5125 inch ID = .378...

Found some copper washers in my assortment that may work temporally. Will install on the sprayer and see if it seals or drips. Kris

Brian PMed you. Yes this has taken a long time. Believe it not, also I'm working. But I am at a loll at this point. Cant really do chargeable work until my patent is applied for. Kris

Ordered the washers from amazon. Be hear later this week Kris

Peter Thanks for the Doc, So if the battle short does not need to be flipped but once can it rule out a lot? Kris

Peter, If the starter cranks the gen starts immediately. It is if sometimes it is not getting enough juice (you only hear the cyliniod trying to get the juice), but continuing flipping the switch it seems it got plenty of juice and cranks fast and fires off. As far as I know normally when you...

Started the Gen and everything fired off. Had the flip the switch about four times to start it. Had to stop it because the IP seals are getting worse. One line started spraying and two other started leaking. I was afraid to flip the output power switch because of the diesel leak. So I'm in the...

Got everything back together and ready to fire off. I have to go to a funeral for a Viet Nam Vet tomorrow because he was a dear friend. Had to make a Speech for him to prove how good a person he was. Peter would have liked him because of his expertise in electrical engineering. So tomorrow...

Peter I corrected it again. Please see post 525 again The drawing you displayed has two P40T wires. It is a jumper Kris

Above is now correct the other is incorrect Don't know whats going on Guy, Brian, and Peter Please verify My drawing I think it is correct. Kris

Since I have very limited understanding of electrical schematics, I was wondering if anyone figured out the function of each wire during stop run and start positions. I think maybe I can if I knew, figure things out using marine grade switches. Yall already said no but I'm stubborn.

Wow, 259 dollars for a 15 dollar switch. I guess I'm in the wrong business. These kind of markups prolly will keep people from fixing or even buying these gens. Unless they buy just to part them out. It was very difficult to refix the ground wire to the IP, because where it was cut. But I...

No not yet. Try to put everything back together tomorrow. Have some patent work to do also. Kris

Brian, Yes I did the same thing when I recorded the wire numbers. So I was sweating bricks. I had to check five times. The position of the switch is not a good location to find the numbers Kris

Tested the switch and it passed. Brian thank you for the terminal locations Kris

Guy, Your doc has the same wires that I have and seem to be in the correct location. I'll try to make a more formal drawing. Kris

I have two wires that are not on brians drawing. P40R16 and P40U18 Also there seem to be three P40s16's which I don't have. P40s is a jumper wire. Kris