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Since you said it was rusted, I would say that the best bet it to disassemble it and then sand the rusty spots with 250 grit wet or dry and then grease it down.
Does the truck have a PTO winch? The hard shifting could caused by not enough gear lash between the PTO and tranny. Get some extra gaskets or cut one from gasket material and shim it a bit.
As for the transfer case, it sounds as though you have a bearing going bad.
Yea, it went down in the middle of the freaking night when hardly anyone bids so they extend it for a day. Screw 'em. I put an opening bid on some trucks, but I'll be damned if I buy them now.
You are doing it the hard way. Get two 6" timbers about 2 feet longer than the diameter of the wheel and chain it to the holes in the rim. Then just drive out.
As far as gear lash goes, I would shim it so that you can just barely feel the pinion gear bump against the ring gear as you rotate it one way and then the other.
I just took one off. It is 7/16" and a socket might not take them off. Bring a combination wrench, too, and a pry bar to get the U-joint off. Also, when you take the drive shaft out of the transmission it will probably pour tranny fluid out all over. Bring something to catch it in. As a...
I dub thee "Tiny".:wink:
Now seriously. Get a box seat and lower it all the way. Or go to a junk yard and get a seat that sits closer to the floor. I'm 6'2" and I can easily push the pedals.
I just learned recently that you NEVER fax them anything after closing time or on weekends. If the fax machine runs out of paper, then your fax goes into the great bit bucket in the sky. So don't assume that because you got an "OK" on your fax machine (or in my case from Free Fax • Free...
Looks like you will want a 5 ton. The easy way is to buy am M817 dump. A tougher but cheaper way to go is to buy a M813 or M811 and put a dump kit on it.
Do you mean that the starter spins without cranking the engine? Then you have a bad starter.
When you turn the ignition switch to Start, it applies 12 to the coil of the relay. The relay then pull the contacts together ans switches 24 vdc to the starter.