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Yes the cooling fins box is the POS LBCD. With your voltmeter, see if 24 and 12 volts are going into and out of that thing. Seach in the FMTV forum using key words “LBCD” or “LOAD BATTERY CONTROL DEVICE” etc.
Where the battery box disconnect switch is, remove the cover, inside there are two solenoid relays, one for 12 volts and one for 24 volts. Start by checking to see if the relays are powering up and if 12 volts are going in and out of the terminals. If all is good there, next area to inspect...
The in-tank filter was some kind of porous cylinder that is no longer available. Suggest eliminate it and install a commercial in-line filter before the fuel pump.
I would say that if the taper dimensions on the new trunnion holes do not match your old trunnion, the new part was machined wrong! Honing it would take forever and a day.
Oh it’s easy to install, just a bolt on. Only tricky part is getting the gear lash right when bolting the PTO to the transmission. Transfer case is untouched.
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