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  1. R

    M1151A1 HMMWV plenum crossover removal

    Yeah planning to use RTV black ultra, no gasket
  2. R

    M1151A1 HMMWV plenum crossover removal

    I’ll try again a few more times. Perhaps the body mounts are compressed but they look ok. Almost have the turbo out anyhow.
  3. R

    M1151A1 HMMWV plenum crossover removal

    I’m following TM sequence to service LH valve cover gasket. Plenum crossover and LH manifold must come off in sequence so as to not bend injection lines. TM 9-2320-387-24-2 Sections 15-20 15-16 16-4 15-11 The problem is there is not enough clearance to remove crossover from turbo outlet. A...
  4. R

    Another voltage regulator failure (200A dual V)

    Ordered one from HPG. Gather prices are going up rapidly…
  5. R

    Another voltage regulator failure (200A dual V)

    Regulator failed on the road today. I was fortunate to make it to my destination on battery. Q: suggestions on where to source this regulator? New/NOS pricing seems to vary $600-$900ish which IMO is pretty dear for a voltage regulator.
  6. R

    12K Half Shaft rebuild (solid rotor)

    Scored an aftermarket rear shaft from a local community member. The shaft was a bit odd with a small flange 10k size plunge joint hub side and a 12k hub side joint. Works fine. We’ll see how it holds up.
  7. R

    12K Half Shaft rebuild (solid rotor)

    Curious if anyone has cross reference the 12k joint parts to commercially available sub components. I saw a post for the 10k but not the 12K. Noticed GKN is one of the suppliers for the small flange 12k shafts. Maybe I’ll look at their documentation…
  8. R

    12K Half Shaft rebuild (solid rotor)

    Pulled the shaft apart this afternoon. 2/3 rollers came off the cross inside the hub side joint. The cross and joint housing are a bit galled. looking for a few shaft now or at least a donor inner joint.
  9. R

    Replacing Exterior Bolts with Stainless

    Galvanic corrosion is bad enough on the armored trucks. Stainless on aluminum will be worse unless real care is taken with mitigation. Think non conductive sleeves, washers and plastic sheeting.
  10. R

    What have you done to your HMMWV today/lately

    Hood and grill fiberglass repair complete. Rapco 383 green
  11. R

    Aluminum Radiator for REV Truck?

    https://midwestmilitaryequipment.com/all-aluminum-replacement-12469365-radiator-for-turbo-humvee-hmmwv/ Sent from my iPhone using Tapatalk
  12. R

    What have you done to your HMMWV today/lately

    Starting work on ECV hood fiberglass repair. So many cracks [emoji22] 1st order of business is repairing bonding between support structure and panel. Support structure is cracked almost everywhere. Using 3 layers of glass to repair structure. Ordering 3M Panel bond to address a few areas...
  13. R

    12K Half Shaft rebuild (solid rotor)

    I’m getting into the LR shaft to assess problems with the hub side joint. Referencing TM 9-2320-387-24-1 section 6-7 for ECV. I’m not entirely clear on hub side joint disassembly. Any guidance appreciated. Are cross/clips/roller cages available? Sent from my iPhone using Tapatalk
  14. R

    What have you done to your HMMWV today/lately

    Completed reinstalling the rear differential assembly post rebuild. Lots of work on a spare time basis. Replaced rear driveline universal joints. New pads and rotors. Rotors were warped. Took the opportunity to replace RR brake line which was compromised. Flushed and bled all 4 corners with...
  15. R

    What have you done to your HMMWV today/lately

    Preparing another X door for paint. Upper corner of window frame was damaged. Rebuilt the structure with resin & glass mat. Got very close to original lines and finished off the low spots with filler. Pulled off the supplemental armor to get after corrosion before final paint. Sent from...
  16. R

    What have you done to your HMMWV today/lately

    Fun with rear calipers today. Wound in easily with regular RH caliper tool and economy wrench [emoji373] together. Silglide on the pins. Now I need to find replacement rear hoses without the ridiculous hard line extension. Sent from my iPhone using Tapatalk
  17. R

    Advice for re-seal of differential output shafts

    TM covers procedure. Diff has to be removed for full access to seals. If you are pulling the assembly it’s the best time to inspect gearset and bearings for wear. Diff mounting brackets tend to come loose. Inspect/clean threads and use locktite per TM on reinstallation. Sent from my iPhone...
  18. R

    Torsen differential carnage

    Axle stopped differentiation and would hard lock. Lots of metal in the oil. Sent from my iPhone using Tapatalk
  19. R

    Torsen differential carnage

    It was nuked in service before I purchased Sent from my iPhone using Tapatalk
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