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Maybe reconnect one wire at a time to the brake switches and see which wire causes the short? Maybe one wire engages the exhaust brake and the other the brake lights? Just guessing, sorry, my fmtvs are older.
You will get better results using the “hive” on here, have him relay to you EXACT SYMPTOMS and whether or not he is working on a crappy Ft Polk rebuild or not.
Or bad connections. After cranking feel all the connections, if there is high resistance it will burn your hand, likely suspects are the barrier strip on the firewall and cable end terminals between the terminal and the cable strands.
I'll reply 'cause quad generators are my side hustle, the engine is the same Briggs model I on the quad generator as the PE-75, the generator part looks similar but the quad it 12 volts DC and the PE is 110 volts DC for the teletype. I have sacrificed countless PE-75s to make them into quad gens.
Sure, these trucks are old now and any cable between the frame and battery, between the batteries, and the smaller gauge cable leading from the positive battery terminal to the engine area are all suspect. Remember the cable end terminals can be super clean while the corrosion lurks inside the...
The problems are related. When the alternator pegs out, the connection to the battery has been lost and the alt is "self exciting" without a reference voltage. If you are SURE that all the cable connections to the various posts are spic and span, and your batteries test good, look for this...
Haha they ride real smooth when heaped up to the top with gravel. Even gas powered, there is demand for dump trucks for site work etc. $5000 is selling price running with all repairs done. Plan on 6 wheel cylinders which is a huge amount of work to replace.
What about putting it back? How on earth do you expect to get precise torque wrench readings while hugging the front axle? Reassembly is a precision task that needs to be performed in a clean well lit shop.
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