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I can't answer any of your questions but I have a few of my own. What identifies this M38 as being CDN? The main data plate says "Ordnance Corps" but it appears someone riveted that on recently. Looks real good in the pictures!
Data point on the 19.5 Michelin tires. Our local surplus tire seller, Gensco, got a huge batch in a while back, and promptly began selling them to the car haulers and others that run that tire on trailers. They had to refund every sale. Tires are crap.
The H1s suffered miserably from Stanadyne electronic injection pump failures, same as GM diesel vehicles of the time. Other than that, they are very similar to HMMWVs as far as reliability.
Edit: 1993 used mechanical injection unless I am mistaken.
Sounds like a hard fail. Maybe double check the connections to the instrument and the case ground if it has one (can't recall) prior to replacing it. I agree it is very nerve wrecking to see it pegged while driving.
That was a carryover from the MB/GPW, intended to strengthen the pitifully light gauge steel used for the bumper. By the time the A1 came along, the bumper was thicker and I suppose Willys dropped it as not really needed.
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