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  1. K

    MEP-831 A overload problems

    Also make sure the generator is adjusted to the correct AC output voltage. If it's not correct the AC may draw more current and for longer than usual at startup.
  2. K

    Converting a MEP-831A to standard generator

    You might try generatorguru.com I've used them before to get parts for repairing consumer generators. They do list a number of Northstar Generators and list parts for them including power connectors like the one you are looking for. They had an interesting hint on their website regarding...
  3. K

    Converting a MEP-831A to standard generator

    Do you know the part number of the Northern Tool genhead?
  4. K

    Another 802A thread...but finally it's "my" 802

    The specifications for operation of the overload in the set are as follows: 0% to 110% Load on any leg of the generator will Not trip an overload 130% Load on any leg of the generator will trip an overload in 8 +/-2 minutes The overload detector operates on an inverse time principal. This...
  5. K

    Converting a MEP-831A to standard generator

    Can you see any part number or manufacturer on the connector that's attached to the gen head? If so what is it?
  6. K

    Trouble with the 3k inverter

    Correct. It will NOT produce power unless the voltage selection door on the Inverter is fully closed. There is a microswitch inside the inverter cover to sense if that little door is closed.
  7. K

    Converting a MEP-831A to standard generator

    If you are running two 12 volt batteries in series it's best to use two 12 volt chargers instead of a single 24 volt charger. That way the two batteries are kept balanced. I have two Battery Tender 12V 750mA wall wart chargers that I can let go cheap. Not using them anymore. I switched to a...
  8. K

    MEP804B - undervoltage

    Here's a link to download TM-9-6115-643-24 --> -24 TM for MEP-804B
  9. K

    MEP804B - undervoltage

    All the TM's for that set are available in the TM section of this forum. You'll want to look at the -24 TM for troubleshooting info.
  10. K

    Looking for interrupt switch

    If you do have a meter you'll want to connect the meters negative lead to chassis ground and the positive lead to S5-5. Start the generator. 1) You should measure ~24 volts DC there. Do you get that reading? 2) Then lift and hold S5 UP. The voltage at S5-5 should now be ~ 0 volts DC. Do you...
  11. K

    Looking for interrupt switch

    Do you have a hand held meter available to do DC voltage measurements?
  12. K

    Looking for interrupt switch

    If you find the problem IS the switch then.... A potential replacement candidate for the 8906K4519 S5 Interruptor switch is a Honeywell 2TL1-70. They are about $39. The contact operation of the 2TL1-70 is slightly different than the 8906K4519 so some wires would go to different terminals. I...
  13. K

    Looking for interrupt switch

    When you lift the switch UP and hold it up does the green contactor light illuminate? Does it then go out when you release the switch? These switch's seldom go bad so I'd suspect the issue with the contactor not closing is due to something else.
  14. K

    MEP-803a not making full power/tripping overload

    Usually not a serious issue. Usually due to poor contacts in either S6 and/or S8. Can usually be resolved using some contact cleaner such as Deoxit.
  15. K

    Spare parts question

    There are two diode assemblies in the gen head. 5961-01-019-8003 Onan PN 358-0070 Can be found on ebay and 5961-01-021-2232 Onan PN 358-0069 Can be found on ebay
  16. K

    Trouble with the 3k inverter

    My suspicion is that moisture gets into the unsealed potentiometers on the main control board inside the inverter causing their resistance values to change. The potentiometers are there so that the manufacturer can adjust parameters such as the Short Circuit threshold and a number of other trip...
  17. K

    MEP-804A, MEP-804B, MEP-805A, MEP-806A Replacement A1 AC Voltage Regulator

    MEP-804A, MEP-804B, MEP-805A, MEP-806A Replacement A1 AC Voltage Regulator Posted this in the wrong section. See my my listing in the Classifieds for info. See link in signature
  18. K

    MEP-804B

    The Remote Start systems are now available for the MEP-804A, MEP-804B, MEP-805A & MEP-806A generators! See link in my signature to navigate to the listings.
  19. K

    MEP-803A Injector Pipe Nut Torque Value Wrong in Manual

    Earlier in the manual in 3-12 it does call out "Tighten injector pipe nut (2) to 21 ft-lbs (28.5 Nm)." It would look like 21 ft-lbs is the correct value.
  20. K

    MEP-804B

    Need to do one more test in an 804 before calling it good. The %Load measurement was a bit off and want to get that solid before releasing it. Wife had a medical issue recently and that took priority. All better now. Good news is it will support the MEP-804A, MEP-804B, MEP805A & MEP-806A.
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