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More than likely it is a bad headlight fuse socket. Get a new 30amp fuse (good quality, not a cheap Asian version) and add a little solder to the fuse. Many times the fusebox terminals will expand and not make good contact with the fuse. By adding some solder it will help make better contact...
The switches are known to go bad. Unscrew the old one and install the new one. Around $30 for a good takeout.
You are operating the switch correctly? Lift up on the lock handle and then move the light handle to the position desired.
All spelled out in the Operators Manual
All the HMMWV sales are closed
Here are the results
25 trucks sold
Highest price: Last one at $41000
Lowest Price: first one at $21500
Total Price: $744,000
Average price: $29760
Number of attendees: 109512
Item #
Description
#bids
Loc.
Winning Bid
544985
1994 AM General M998A1 Humvee...
For the OP, you never did say which CUCV you have. That does make a difference in the meassurements.
M1009? M1008 or the CUCV-II that you won in Alaska?
There happens to be a harness that was listed in the classifieds yesterday. $55 shipped
Buy it, install it and repair yours at your leisure, then sell it. ;-)
I am sure that with the proper tool you could remove that pin from the block, straighten it and reinstall. I have not done that so I can't tell you how to get it done.
Also if you can find a mechanic that has an electrical connector repair kit, they should be able to replace that connector.
While I can't help with the bent pin I can tell you that it is the 24v feed wire for the starter relay and the 24v fuse.
Possibly your best bet at this point is to replace the harness. Not to bad to remove and replace